2.5KW Dustproof DC/DC Converter for PHEVs

This product features high dustproof performance, 2.5KW high-power output, and lightweight design. Conversion efficiency is over 97%. It is widely used in PHEVs, electric forklifts and other industrial electric equipment, stable and durable even in harsh dusty environments.

The 2.5KW Dustproof DC/DC Converter for PHEVs is a core power component specially designed for plug-in hybrid electric vehicles (PHEVs) and medium & large electric working equipment.It efficiently converts high-voltage DC power from the vehicle battery/hybrid system into stable low-voltage DC power, supplying power for on-board instruments, central control, auxiliary motors, air conditioners and other high-power electrical systems.

As a high-power dustproof power conversion hub, it is ideal for outdoor driving, construction sites and other dusty working conditions. With intelligent voltage stabilization and PHEV-specialized control algorithm, it ensures stable high-power output, energy saving and high reliability.It is also compatible with electric forklifts, stackers and other equipment, making it an indispensable core component for multi-scenario high-power electric devices.

Key Advantages

IP67 High Dustproof & Sealing Design

Adopts high-frequency full-bridge resonant technology and professional dustproof sealing craft.

Protection class reaches IP67, which effectively resists dust, sand and debris.

Dustproof performance improved by 45%, equipment failure rate reduced by 80% compared with ordinary products.

2.5KW High Power & ≥97% Conversion Efficiency

2.5KW high-power output with ultra-high conversion efficiency of over 97%,

saves energy by 22% compared with similar products, fully meeting the simultaneous power supply demand of multiple vehicle electrical equipment.

Lightweight & Compact Structure

Adopts lightweight high-strength aluminum alloy housing, only 8.5KG, 12% lighter than peers.

Compact size is easy to install in narrow spaces like engine compartments.

Full Protection & High Stability

Built-in PHEV-specialized adaptive algorithm and complete protection functions:

over-voltage, over-current, over-temperature, reverse connection, short-circuit protection.

Ensures safe and stable operation even in harsh dusty environments.

Specifications

Applications

1. PHEVs

Suitable for plug-in hybrid commuter vehicles, engineering vehicles, logistics vehicles.

High dustproof design resists road dust and construction dust.

2.5KW high power ensures stable power supply for multiple on-board devices.

Batch supply failure rate < 0.1%.

2. Electric Forklifts & Stackers

Widely used in ports, construction sites, warehouses.

IP67 sealing prevents dust and sand intrusion.

2.5KW high-power output extends service life by 35%.

We have supplied more than 1900 units for industrial electric vehicles.

3. Electric Cleaning Equipment

Suitable for large outdoor electric sweepers and cleaning vehicles.

High efficiency supports 8-hour continuous operation.

Energy-saving design reduces operating cost by 25%.

Certification & Quality

Products passed:

CE Certification

ISO9001 Quality System

GB/T 18487.1-2015 Standard

High dustproof & high power professional tests

Each product undergoes 38 quality control procedures, including:

72-hour full-load aging test

IP67 dustproof test

High & low temperature impact test

Defective rate controlled within 0.1%, meeting global procurement standards for PHEVs and industrial electric equipment.

Comparative Advantages

Dustproof & Power Leading

Peers mostly IP65; we use IP67 dustproof sealing.

2.5KW high-power output, power supply efficiency 9% higher.

PHEV Specialized Adaptation

Exclusive PHEV adaptive algorithm, 100% adaptation rate,

no matching failure, supports both PHEVs and industrial EVs.

Factory Direct & Cost Effective

Own factory, price 12%–14% lower than trading companies.

Customization in 3–5 days, free samples, 48-hour after-sales service.

After-sales & Service

Warranty: 2-year whole machine warranty, lifetime technical support.

Service: Chinese & English installation videos, manuals, 7×24 technical hotline, remote debugging.

On-site service: 48-hour domestic service; overseas supported by local partners.

After-sales: Free replacement for unqualified samples;

unconditional return for bulk quality problems (freight covered by us).

FAQ

Which vehicles & equipment does it fit?

Mainly for all kinds of PHEVs (commuter, engineering, logistics).

Also compatible with electric forklifts, stackers, sweepers.

Voltage/size can be customized.

Lead time for bulk orders?

In stock: ship within 72 hours.

Customized models: 5–7 working days.

How to get free samples?

Contact us for free samples (for bulk buyers).

Support testing: IP67, 2.5KW, efficiency, PHEV compatibility.

Does high dustproof sealing affect heat dissipation?

No. Sealing & cooling integrated design with enlarged heat sink ensures good heat dissipation.

Will high power damage the battery?

No. Intelligent constant current & voltage control protects the battery and ensures stable power supply.