Low-Voltage Industrial Vehicle Control Unit

As a professional manufacturer and supplier in China, Zhaofeng would like to provide you high quality low-voltage industrial vehicle control unit, which consists of a platform control unit (PCU100, referred to as the upper) and a chassis control unit (ECU100, referred to as the lower control), which are connected via a standard CAN bus to form a complete electronic control system It is compatible with hydraulic and electric drive scissors lift platforms and has operational functions such as lifting, traveling, steering, and high/low speed switching. Low-Voltage Industrial Vehicle Control Unit also has safety protection functions as overload protection, pothole protection, tilt protection, anti-pinch hand protection, low voltage speed limit, initial power-on protection, as well as fault diagnosis and display functions.

Technical parameters

Product size

Core advantages

• Automotive grade Power PC framework、32-bit processor，rapid response to system requirement.

• Smartly identify the hydraulic parts faults, such as open circuit, short circuit to ground, and short circuit to power, and process according to different faults.

• Standard CAN 2.0(compatible with 11 & 29 bit) communication between PCU100 and ECU100.

• Optional PWM proportion mode to lower the platform, descending smoothly without impact.

• Automatic calibrate and study according to PCU mechanical capacity change, guarantee the stability of PCU operating performance.

• Exclusive abnormal signal diagnosis logic, adopt different solutions to mis-operation、interference signal、and safety fault.

Product system and positioning

What Zhaofeng provides is not a single device, but a modular and scalable electronic control system platform.

Core Control UnitBrain

Vehicle Control Unit (VCU): As the highest decision-making unit of the vehicle, it receives all instructions and signals from the handle, pedal, and, performs logical processing, and coordinates the motor controller, hydraulic system, and instrument panel for operation. Zhaofeng's VCU emphasizes reliability, algorithm precision, andmability.

Motor Controller/Driver (MCU): Responsible for executing the instructions of the VCU, precisely controlling the speed, torque, and direction of the traction and hydraulic motor. Its products have the characteristics of high power density, high efficiency, excellent thermal management, and smooth control curves.

Integrated Solution (Trend)

"-in-One" Integrated Electric Drive System: Integrating the motor, controller, and gearbox highly, reducing the connection wiring and volume, and improving the system efficiency and reliability. This is the mainstream technology direction for electric industrial vehicles at present, and Zhaofeng has a key layout in this field.

Customized System Suite: Providing an entire of electronic control systems for vehicle manufacturers (OEMs), including VCU, MCU, handle, instrument panel, and sensors, to achieve deep matching and optimization of software hardware.

Intelligent Interaction Unit (Interface)

Humanized handle and instrument: seamlessly connect the handle with intelligent instruments (displaying vehicle speed, battery power, fault codes, etc.) to form a complete-machine interaction interface.

Authentication and Quality Assurance

International Certifications: CE (EMC, LVD), TUV, CB Scheme, RoHS.

Quality Management: ISO 9001:2015 Quality Management System Certification.

Production Manufacturing: Fully automatic SMT placement lines, robotic welding, and strict aging test and safety regulation test processes.

Quality Control: 100% outgoing testing, including load testing, insulation testing, and communication function testing.