24V 200A 5KW Easy-to-Install Off-Board Charger

The quality 24V 200A 5KW Easy-to-Install Off-Board Charger made by Zhaofeng, a professional power board charger in China, is a high-performance power supply device designed for industrial electric vehicle charging scenarios, focusing on convenience, stability and efficiency. Adopting advanced air cooling technology, it effectively dissipates heat during high-power operation, ensuring continuous and stable work even in long-term charging tasks. The charger supports a wide input voltage range of 100-265Vac and is compatible with 50Hz-60Hz mains frequency, adapting to power supply conditions in different regions and occasions. With 24V DC output and 0-200A adjustable output current, it matches the charging needs of 5KW industrial electric vehicles and is compatible with both lead-acid batteries and lithium batteries, with strong versatility. Equipped with CAN2.0 communication function, it can realize real-time data interaction with the vehicle control system, facilitating users to monitor charging status and fault diagnosis remotely. Its IP41 protection level ensures effective dust prevention and accidental water splashing protection, suitable for general industrial workshops, warehouses and other indoor and outdoor charging environments.

Model Specification

Electrical Safety Parameters

Environmental Parameters

1. Easy Installation: The 24V 200A 5KW Easy-to-Install Off-Board Charger adopts a modular design and standardized installation interface, which can be fixed and connected quickly without complex professional operations, reducing installation time and labor costs.

2. Efficient and Stable: Equipped with a high-efficiency air cooling system, it ensures stable heat dissipation during 5KW high-power operation, with a maximum efficiency of ≥90%, reducing energy loss. The wide input voltage range and stable output performance ensure reliable charging in different power environments.

3. Comprehensive Protection: It integrates multiple protection functions such as input over/under voltage, output overcurrent, short circuit, overtemperature and communication interruption, effectively preventing damage to the charger and batteries, and ensuring the safety of the charging process.

4. Strong Versatility: Compatible with both lead-acid batteries and lithium batteries, suitable for various industrial electric vehicles such as electric forklifts, AGVs and handling vehicles. The CAN2.0 communication function supports connection with different vehicle control systems, facilitating intelligent management.

5. Reliable Quality: Strictly in line with industrial electrical safety standards, with excellent dielectric strength and insulation resistance performance, ensuring long-term stable operation in industrial environments. "

Customization/Process Flow

Demand Communication→Scheme Design→Confirmation Signing→Production Manufacturing→Testing Delivery→After-sales Service

We provide professional customization services for the 24V 200A 5KW Easy-to-Install Off-Board Charger to meet the personalized needs of different customers, including adjustments to output voltage and current, customization of communication protocols, modification of installation dimensions, logo printing, and enhancement of protection levels based on specific environmental requirements. The process begins with detailed communication to understand the customer’s customization needs, application scenarios, and special requirements. Our technical team then designs a targeted solution, conducts a feasibility analysis, and provides a detailed quotation and delivery schedule. Once the plan is confirmed by both parties, a formal contract is signed and a deposit is paid. Production is arranged according to the confirmed plan, with strict quality control throughout component selection, assembly, and testing. After production, the customized product undergoes comprehensive performance and safety tests, and is shipped together with a test report upon passing all inspections. We also offer after-sales support, including installation guidance, technical assistance, and follow-up on product performance.

FAQ

Q1: What types of industrial vehicles is the 24V 200A 5KW Easy-to-Install Off-Board Charger suitable for? 

A1: It is mainly suitable for 24V electric vehicles with 5KW power demand, such as electric forklifts, automatic guided vehicles (AGVs), warehouse logistics handling vehicles, port electric tractors, etc. 

Q2: Is professional personnel required for installation? 

A2: No, the product adopts an easy-to-install design with a standardized interface and detailed installation manual. Ordinary maintenance personnel can complete the installation according to the manual. We also provide online installation guidance services. 

Q3: Are there in-stock products? How long is the delivery time for bulk purchase? 

A3: Standard models are in stock. For bulk purchase, the delivery time is 5-10 working days; for customized products, the delivery time is 15-25 working days depending on the customization difficulty. 

Q4: Can it be used in outdoor environments? 

A4: The product has an IP41 protection level, which is suitable for semi-outdoor environments with no heavy rain erosion. If it needs to be used in open-air outdoor environments, it is recommended to install a rain shelter or choose a customized enhanced protection level version. 

Q5: What should I do if the charger displays a fault code during use? 

A5: You can check the product manual first, which has detailed explanations of common fault codes and solutions. If the problem cannot be solved, please contact our after-sales team in time, and we will send professional and technical personnel to assist in solving it. 

Q6: Does it support intelligent charging management? 

A6: Yes, it is equipped with CAN2.0 communication function, which can be connected to the intelligent charging management system to realize functions such as remote monitoring of charging status, fault alarm and charging scheduling.