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80V High-Voltage Industrial OBC for Heavy-Duty Vehicles
  • 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles80V High-Voltage Industrial OBC for Heavy-Duty Vehicles
  • 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles80V High-Voltage Industrial OBC for Heavy-Duty Vehicles

80V High-Voltage Industrial OBC for Heavy-Duty Vehicles

Customized 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles is offered by Zhaofeng, which is designed for engineering machinery vehicles, featuring IP54 dustproof and waterproof performance, fast/slow charging dual modes, intelligent battery maintenance, and adaptability to extreme environments. It boosts equipment utilization by 30% and extends battery life by 20%, widely applied in electric forklifts, AGV robots and construction vehicles.

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Product Description

Zhaofeng factory's 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles is a high-efficiency intelligent charging device tailored for heavy-duty industrial vehicles. It converts alternating current into stable 80V direct current, providing safe and reliable charging for batteries of engineering machinery, logistics vehicles and special operation vehicles. Equipped with an intelligent control system, it supports automatic matching of battery types and real-time monitoring of charging status, realizing integrated functions of charging, maintenance and protection.


Model Specification

Input Voltage 100-265Vac
Mains Frequency 50Hz-60Hz
Output Voltage (DC) 80V
Output Current 0-40A
Maximum Efficiency ≥92%
Product Power 1.5KW
Communication Method CAN2.0
Protection Level IP67
Compatible Battery Types Lead-acid batteries, lithium batteries
Heat Dissipation Method Air-cooled


Environmental Parameters

Item Min Typ Max Unit Remarks
Environmental Strength
Operating Temperature -40 \ 70 \
Storage Temperature -40 \ 80 \
Altitude \ \ 4000 m \
Humidity 0 \ 95 %RH No water condensation
Atmospheric Pressure 57 \ 101 kPa \
Salt Spray (Continuous Atomization Time) \ \ 96 h GB/T 2423.18-2012
Mechanical Strength
Vibration (Amplitude) \ \ 0.508 mm 10~60Hz, amplitude 0.508mm
Drop (Height) \ \ 0.76 m GB/T 2423.8-1995
Shock (Acceleration) \ \ 30/11 m/s² GB/T 2423.5
Dust Resistance (IP Rating) \ \ 6 \ GB/T 4208-2017
Water Resistance (IP Rating) \ \ 7 \ GB/T 4208-2017
Electrical Environment
Mains Voltage (~) 85 220 265 V \
Mains Frequency 45 50 60 Hz \
Traction Battery Voltage 70 0 95 V \


Product Detail

The high quality 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles factory direct adopts GaN high-frequency switching technology, with a charging efficiency of up to 92%, enabling fast charging to reduce equipment downtime by 40% for engineering machinery working in construction sites and mines; it supports both fast and slow charging modes, which can be switched according to battery status—fast charging meets emergency supplementary power needs, while slow charging realizes deep maintenance to extend battery cycle life by over 10,000 times. With IP54 protection level, it resists dust, moisture, vibration and extreme temperatures (-20℃ to 50℃), ensuring stable operation in harsh environments such as construction sites, ports and logistics warehouses. The integrated BMS communication function can accurately identify battery status, and equipped with overvoltage, overcurrent, overheating and short-circuit protection, it completely avoids safety risks caused by improper charging, effectively protecting the safety of vehicles and batteries.


Application & Cases

Applicable fields include engineering machinery (excavators, loaders), logistics equipment (electric forklifts, AGV robots), port machinery and special operation vehicles. Case: A large logistics enterprise in Germany adopted our 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles for its 200+ electric forklift fleet, realizing centralized charging management. The fast charging function shortened single charging time by 1.5 hours, and the intelligent maintenance function reduced battery replacement cost by 25% annually. Another case: In a Chinese mining project, the product operated stably in high-dust and high-humidity environment for 2 years, with zero safety failures, winning high recognition from the customer.


Certification & Quality Assurance

The product has passed CE, FCC, ROHS and ISO9001 certifications, complying with international quality standards. Our factory has a 5000㎡ production base, equipped with automatic assembly lines and precision testing equipment. Every 80V High-Voltage Industrial OBC for Heavy-Duty Vehicles undergoes 72-hour continuous operation testing, salt spray testing and vibration testing before leaving the factory to ensure product quality. We implement strict quality control throughout the production process, from raw material procurement to finished product delivery.


Competitive Advantages

"Compared with peers, our product has three core advantages:

1. Higher efficiency: 92% charging efficiency is 3-5% higher than industry average, saving energy consumption;

2. Stronger environmental adaptability: IP54 protection level and wide temperature range adaptation, which is better than peers' IP44 level;

3. More intelligent: Integrated BMS communication and dual charging modes, while most peers only support single charging mode. We provide factory direct sales, avoiding middlemen, and offer more competitive prices for bulk purchase."


After-sales & Services

We provide a 3-year warranty service. During the warranty period, free repair or replacement is offered for non-human damages. We have a dedicated technical team that provides installation and operation guidance through videos and graphic manuals, as well as remote fault diagnosis support. For bulk purchases, on-site installation and commissioning services are available. Our 7*24-hour online customer service ensures quick responses to resolve any usage issues.


Samples & Return Policy

Free samples are available for application, with sample shipping costs subject to negotiation; the sample testing period is 3–5 working days. For bulk purchases, if quality issues arise, returns or exchanges can be requested within 7 days, and we will cover the round-trip shipping costs. For customized products, parameters must be confirmed in advance; returns or exchanges are not accepted for non-quality issues, but modification and debugging services can be provided.



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